Spray Cooling Unit for Heat Treatment of Stainless Steel Sheets

Spray Cooling Unit for Heat Treatment of Stainless Steel Sheets

Článek Scopus

Stainless steel sheets are successively heated to a temperature of 1150degree of Celsia and cooled until ambient temperature during the production process. Requirements for high cooling rates of stainless steel sheets producers lead to use water as a cooling medium. The information about cooling intensity (heat transfer coefficient) of different nozzles configurations is necessary for designing cooling sections. Although many researchers deal with water spray cooling, actually a general correlation for predicting heat transfer coefficient for wide range of nozzles configurations does not exists. That is the reason why heat transfer coefficient for different nozzles configurations can be only obtained by laboratory measurements. Heat transfer coefficient is mostly influenced by water impingement density and impact velocity. However other factors e.g. water temperature and velocity of the sheet can influence the heat transfer coefficient. Optimized design of the cooling unit with high cooling intensity and low water consumption was achieved by appropriate choice of these parameters. The moving experimental sheet was cooled from a temperature of 900 degree of Celsia to a temperature of 50 degree of Celsia with various configurations of nozzles. The tests shown that heat transfer coefficient was increasing with water impingement density and impact velocity. Increasing water temperature from 20 degree of Celsia to 80 degree of Celsia caused a decrease of the heat transfer coefficient and Leidenfrost temperature. The effect of velocity is negligible when velocities are between 25 and 100 m/min. The cooling unit was designed according to laboratory measurements to fulfill the stainless steel producer's requirements. The measurements which were done in an industrial plant confirmed the accuracy of heat transfer coefficient obtained in the laboratory. The maximum difference between laboratory and plant measurements was 15%.

Stainless steel sheets are successively heated to a temperature of 1150degree of Celsia and cooled until ambient temperature during the production process. Requirements for high cooling rates of stainless steel sheets producers lead to use water as a cooling medium. The information about cooling intensity (heat transfer coefficient) of different nozzles configurations is necessary for designing cooling sections. Although many researchers deal with water spray cooling, actually a general correlation for predicting heat transfer coefficient for wide range of nozzles configurations does not exists. That is the reason why heat transfer coefficient for different nozzles configurations can be only obtained by laboratory measurements. Heat transfer coefficient is mostly influenced by water impingement density and impact velocity. However other factors e.g. water temperature and velocity of the sheet can influence the heat transfer coefficient. Optimized design of the cooling unit with high cooling intensity and low water consumption was achieved by appropriate choice of these parameters. The moving experimental sheet was cooled from a temperature of 900 degree of Celsia to a temperature of 50 degree of Celsia with various configurations of nozzles. The tests shown that heat transfer coefficient was increasing with water impingement density and impact velocity. Increasing water temperature from 20 degree of Celsia to 80 degree of Celsia caused a decrease of the heat transfer coefficient and Leidenfrost temperature. The effect of velocity is negligible when velocities are between 25 and 100 m/min. The cooling unit was designed according to laboratory measurements to fulfill the stainless steel producer's requirements. The measurements which were done in an industrial plant confirmed the accuracy of heat transfer coefficient obtained in the laboratory. The maximum difference between laboratory and plant measurements was 15%.

Heat treatment, heat transfer coefficient, strip cooling, cooling intensity, sheet cooling, spray, water cooling, stainless steel

Heat treatment, heat transfer coefficient, strip cooling, cooling intensity, sheet cooling, spray, water cooling, stainless steel

HNÍZDIL, M.; CHABIČOVSKÝ, M.; RAUDENSKÝ, M.; MAGADOUX, E.; CODE, F.

2016

22.05.2014

Trans Tech Publications

Switzerland

1022-6680

Advanced Materials Research

936

1

Švýcarská konfederace

1720

1724

5

http://www.scopus.com/record/display.url?eid=2-s2.0-84904035281&origin=resultslist&sort=plf-f&src=s&st1=hnízdil&sid=C4F5B65991CF15C6559F2A1962AE4A66.ZmAySxCHIBxxTXbnsoe5w%3a340&sot=b&sdt=b&sl=20&s=AUTHOR-NAME%28hnízdil%29&relpos=0&relpos=0&citeCnt=0&searchTerm=AUTHOR-NAME%28hnízdil%29

2014_05_Spray Cooling Unit for Heat... Hnízdil et al.