Course detail
Special Technology of Production
FSI-ESVAcad. year: 2020/2021
The course deals with machining technology - formation of chips, machineability of materials, cutting tool wear , possibilities of evaluation of cutting process, application of mathematical optimalization methods.
The course focuses also on possibilities of metal forming ( cutting, bending, deep drawing, spinning, special methods ), methods of material separating, methods of solid forming ( coining, extrusion, forging). All technologies include the whole technological processes and evaluation of formed materials.
Language of instruction
Czech
Number of ECTS credits
5
Mode of study
Not applicable.
Guarantor
Learning outcomes of the course unit
Students will acquire the skills in designing an optimum technological process for particular component including evaluation of technological shape of parts using applied mathematical procedures.
Prerequisites
Basic knowledge of manufacturing technology - production of steel and its treatment, kinds of materials. Basic information about common used technology of machinning, forming, welding and casting.
Co-requisites
Not applicable.
Planned learning activities and teaching methods
The course is taught through lectures explaining the basic principles and theory of the discipline. Teaching is suplemented by practical laboratory work.
Assesment methods and criteria linked to learning outcomes
Course-unit credit is awwarded on condition of having attended the all exercises worked out assigned projects during semester.
The exam has a written (or test) and oral part and tests the knowledge acquired injectures and exercises.
The exam has a written (or test) and oral part and tests the knowledge acquired injectures and exercises.
Course curriculum
Not applicable.
Work placements
Not applicable.
Aims
The aim is for students to learn the base ways of designing the technological processes for machinning or forming operations. including the evaluation of material of parts and of tools as well as for tools, including the use of appropriate mathematical methods.
Specification of controlled education, way of implementation and compensation for absences
Attendance at all exercises is necessary. Missed lessons may be compensated for via a make-up tasks by arrangement with the teacher.
Recommended optional programme components
Not applicable.
Prerequisites and corequisites
Not applicable.
Basic literature
AB SANDVIK COROMANT – SANDVIK CZ, s.r.o. Příručka obrábění-kniha pro praktiky. Přel. KUDELA, M. Praha: Scientia, s.r.o., 1997. 857 s. Přel. z: Modern Metal Cutting – A Practical Handbook. ISBN 91-97 22 99-4-6. (CS)
BAČA, Jozef, Jozef BÍLIK a Viktor TITTEL. Technológia tvárnenia, 1. vyd. Bratislava: Edícia vysokoškolských učebníc, 2010. 245 s. ISBN 978-80-227-3242-0. (SK)
BOLJANOVIC, V. Sheet Metal Forming Processes and Die Design. U.S. (USA) : Industrial Press Inc., 2005. ISBN 9780831132590. 400 s. (EN)
DVOŘÁK, M., F. GAJDOŠ a K. NOVOTNÝ. Technologie tváření : plošné a objemové tváření. 4. vyd. Brno : Akademické nakladatelství CERM, s.r.o. Brno, 2007. ISBN 978-80-214-3425-7. 169 s. (CS)
CHUA, C. K., LEONG, K. F., LIM, C. S. Rapid Prototyping: Principles and Applications. 3rd ed. New Jersey: World Scientific, c2010, 512 pp. ISBN 978-981-277-897-0. (EN)
KOCMAN, K., PROKOP, J. Technologie obrábění. 2. vyd. Brno: Akademické nakladatelství CERM, s.r.o., 2005. 270 s. ISBN 80-214-3068-0. (CS)
KOCMAN, K. Speciální technologie obrábění. 3. ed. Brno: AKADEMICKÉ NAKLADATELSTVÍ CERM, s.r.o., 2004. 227 s. ISBN 80-214-2562-8. (CS)
PÍŠKA, M. a kolektiv. Speciální technologie obrábění. 1. vyd. Brno: AKADEMICKÉ NAKLADATELSTVÍ CERM, s.r.o., 2009. 246 s. ISBN 978-80-214-4025-8. (CS)
SCHULER GmbH. Handbuch der Umformtechnik. Berlin: Springer-Verlag Berlin Heidelberg, 1996. ISBN 3-540-61099-5. (DE)
BAČA, Jozef, Jozef BÍLIK a Viktor TITTEL. Technológia tvárnenia, 1. vyd. Bratislava: Edícia vysokoškolských učebníc, 2010. 245 s. ISBN 978-80-227-3242-0. (SK)
BOLJANOVIC, V. Sheet Metal Forming Processes and Die Design. U.S. (USA) : Industrial Press Inc., 2005. ISBN 9780831132590. 400 s. (EN)
DVOŘÁK, M., F. GAJDOŠ a K. NOVOTNÝ. Technologie tváření : plošné a objemové tváření. 4. vyd. Brno : Akademické nakladatelství CERM, s.r.o. Brno, 2007. ISBN 978-80-214-3425-7. 169 s. (CS)
CHUA, C. K., LEONG, K. F., LIM, C. S. Rapid Prototyping: Principles and Applications. 3rd ed. New Jersey: World Scientific, c2010, 512 pp. ISBN 978-981-277-897-0. (EN)
KOCMAN, K., PROKOP, J. Technologie obrábění. 2. vyd. Brno: Akademické nakladatelství CERM, s.r.o., 2005. 270 s. ISBN 80-214-3068-0. (CS)
KOCMAN, K. Speciální technologie obrábění. 3. ed. Brno: AKADEMICKÉ NAKLADATELSTVÍ CERM, s.r.o., 2004. 227 s. ISBN 80-214-2562-8. (CS)
PÍŠKA, M. a kolektiv. Speciální technologie obrábění. 1. vyd. Brno: AKADEMICKÉ NAKLADATELSTVÍ CERM, s.r.o., 2009. 246 s. ISBN 978-80-214-4025-8. (CS)
SCHULER GmbH. Handbuch der Umformtechnik. Berlin: Springer-Verlag Berlin Heidelberg, 1996. ISBN 3-540-61099-5. (DE)
Recommended reading
AB SANDVIK COROMANT – SANDVIK CZ, s.r.o. Příručka obrábění-kniha pro praktiky. Přel. KUDELA, M. Praha: Scientia, s.r.o., 1997. 857 s. Přel. z: Modern Metal Cutting – A Practical Handbook. ISBN 91-97 22 99-4-6. (CS)
CHUA, C. K., LEONG, K. F., LIM, C. S. Rapid Prototyping: Principles and Applications. 3rd ed. New Jersey: World Scientific, c2010, 512 pp. ISBN 978-981-277-897-0. (EN)
KOCMAN, K., PROKOP, J. Technologie obrábění. 2. vyd. Brno: Akademické nakladatelství CERM, s.r.o., 2005. 270 s. ISBN 80-214-3068-0. (CS)
KOCMAN, K. Speciální technologie obrábění. 3. ed. Brno: AKADEMICKÉ NAKLADATELSTVÍ CERM, s.r.o., 2004. 227 s. ISBN 80-214-2562-8. (CS)
Novotný,K., Macháček,Z.: Speciální technologie I - tváření, , 0 (CS)
PÍŠKA, M. a kolektiv. Speciální technologie obrábění. 1. vyd. Brno: AKADEMICKÉ NAKLADATELSTVÍ CERM, s.r.o., 2009. 246 s. ISBN 978-80-214-4025-8. (CS)
CHUA, C. K., LEONG, K. F., LIM, C. S. Rapid Prototyping: Principles and Applications. 3rd ed. New Jersey: World Scientific, c2010, 512 pp. ISBN 978-981-277-897-0. (EN)
KOCMAN, K., PROKOP, J. Technologie obrábění. 2. vyd. Brno: Akademické nakladatelství CERM, s.r.o., 2005. 270 s. ISBN 80-214-3068-0. (CS)
KOCMAN, K. Speciální technologie obrábění. 3. ed. Brno: AKADEMICKÉ NAKLADATELSTVÍ CERM, s.r.o., 2004. 227 s. ISBN 80-214-2562-8. (CS)
Novotný,K., Macháček,Z.: Speciální technologie I - tváření, , 0 (CS)
PÍŠKA, M. a kolektiv. Speciální technologie obrábění. 1. vyd. Brno: AKADEMICKÉ NAKLADATELSTVÍ CERM, s.r.o., 2009. 246 s. ISBN 978-80-214-4025-8. (CS)
Elearning
eLearning: currently opened course
Classification of course in study plans
Type of course unit
Lecture
39 hod., compulsory
Teacher / Lecturer
Syllabus
Introduction to special production technology - basic areas.
Machining accuracy - application of mathematical methods.
Automation of the manufacturing process in small-scale production, basics of CNC technology.
HSC technology.
Optimization of cutting conditions.
Roller burnishing technology.
Additive Technologies - Rapid Prototyping Methods.
Cutting of material - sheet metal, bars, tubes, profiles.
Cutting tools - punching.
Technology of bending and deep drawing.
Technology of direct and back extrusion.
Forging - using of hammers and forging presses.
Using of material for various technologies.
Evaluation of technological ability of parts.
Machining accuracy - application of mathematical methods.
Automation of the manufacturing process in small-scale production, basics of CNC technology.
HSC technology.
Optimization of cutting conditions.
Roller burnishing technology.
Additive Technologies - Rapid Prototyping Methods.
Cutting of material - sheet metal, bars, tubes, profiles.
Cutting tools - punching.
Technology of bending and deep drawing.
Technology of direct and back extrusion.
Forging - using of hammers and forging presses.
Using of material for various technologies.
Evaluation of technological ability of parts.
Laboratory exercise
26 hod., optionally
Teacher / Lecturer
Syllabus
Optimum tool life.
Conventional optimization of cutting conditions.
Thermal balance of the cutting process.
Application of advanced Rapid Prototyping technologies.
Working out the technological steps for punching for given part.
Working out of technological steps for bending and deep drawing.
Working out of technological steps for extrusion.
Working out of technological steps for forging piece.
Tools for cutting of forging pieces.
Conventional optimization of cutting conditions.
Thermal balance of the cutting process.
Application of advanced Rapid Prototyping technologies.
Working out the technological steps for punching for given part.
Working out of technological steps for bending and deep drawing.
Working out of technological steps for extrusion.
Working out of technological steps for forging piece.
Tools for cutting of forging pieces.
Elearning
eLearning: currently opened course