Master's Thesis

Techno-Economic Sizing and Control of Second-Life Battery Energy Storage Systems (SL-BESS) for EV DC Fast Charging Stations.

Final Thesis 6.57 MB Appendix 544.27 kB

Author of thesis: Ing. Sanju Shri Johnsirani Venkatesan

Acad. year: 2025/2026

Supervisor: Ing. Kamil Jaššo, Ph.D.

Reviewer: Mitchell Rae, MSc

Abstract:

This thesis investigates the technical and economic feasibility of integrating a second-life battery energy storage system (SL-BESS) with a photovoltaic (PV) array at a DC fast-charging station in the Brno region of the Czech Republic. Real measured consumption data from a DC fast-charging station and solar irradiation data from the PVGIS-SARAH2 database are used to ground the study in realistic operating conditions. A retired Skoda Enyaq iV 82 kWh NMC prismatic battery pack at 80% state of health is selected as the second-life storage unit, paired with a 95.92 kWp monocrystalline PV array. A system sizing framework is developed to determine the optimal PV-to-battery capacity ratio, and the complete hybrid system is modelled and simulated in MATLAB/Simulink using real irradiance, temperature, and load data. The combined system achieves a renewable energy coverage of approximately 58% of annual station demand. Techno-economic analysis over a 20-year horizon confirms financial viability, with a subsidised payback period of approximately 5 years and a positive net present value of 3.23 million CZK.

Keywords:

second-life battery, lithium-ion, photovoltaic, EV DC fast charging, peak shaving, battery energy storage system, techno-economic analysis, MATLAB/Simulink, NMC, Skoda Enyaq

Date of defence

10.06.2026

Result of the defence

Defended (thesis was successfully defended)

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Grading

A

Process of defence

At first, the student presented the results of her diploma thesis. The opinions were then read and student agreed with both of opinions without any comments. Then came the questions: 1) Dr. Kincl: question about bussiness model of presented application -the student answered correctly 2) doc. Vorel: safety problems with heating of battery system under the load -student discussed correctly about the practical usage 3) prof. Prokes: question for second-life battery, what battery life you except in your simulation? -the student discussed this problematic, explaied it clearly

Language of thesis

English

Faculty

Department

Study programme

Automotive Electronics and Electromobility (MPA-AEE)

Composition of Committee

prof. Ing. Aleš Prokeš, Ph.D. (předseda)
doc. Ing. Jaroslav Láčík, Ph.D. (místopředseda)
Ing. Michal Kubíček, Ph.D. (člen)
doc. Ing. Pavel Vorel, Ph.D. (člen)
Ing. Zdeněk Kincl, Ph.D. (člen)

Supervisor’s report
Ing. Kamil Jaššo, Ph.D.

The topic of the thesis is highly relevant and aligns with current trends in the fields of electromobility, renewable energy and energy storage. The use of second-life batteries to support peak-load shaving of fast-charging infrastructure represents a significant area of research and industrial practice.

Student approached the assignment systematically and proactively. They regularly consulted partial outcomes and progressively incorporated the supervisor’s feedback. It is evident that they gained a deep understanding of the topic and were capable of independently addressing both technical and analytical challenges. The thesis is overall at a good technical and formal level; however, it exhibits certain shortcomings, mainly resulting from the limited time frame (3 months).

Despite this short timeframe, the student was able to fully complete all points of the assignment. Therefore, I recommend the thesis for defense and propose the final evaluation with a grade of A. Points proposed by supervisor: 90

Grade proposed by supervisor: A

Reviewer’s report
Mitchell Rae, MSc

The student clearly conducted a thorough and extensive analysis of the developed SL-BESS model, providing a highly detailed overview of the model’s structure and individual mechanisms/components. The student demonstrated excellent understanding of the practical engineering and deployment of the SL-BESS for the given scenario, highlighting their theoretical knowledge of electrical systems and applications.

Some shortcomings were clear in the literary review aspect of the thesis. The absence of supporting references for several key statements limited the integrity of some aspects of the thesis. Furthermore, the student could have significantly improved the environmental and economical evaluation aspect of the thesis with some key adjustments and consideration backed with more literary support. Given that this was a significant aspect of the justification of the proposed model, this should have been a more complex and detailed aspect, or at least simplified with supporting estimates of error margins and clearly defined limitations to the evaluation; e.g., mentioning the variable renewable energy share in the Czech energy grid or variable electricity prices on an hourly basis and how this would significantly impact the environmental and economical calculations. Topics for thesis defence:
  1. How did you justify the use of a constant grid CO2 emission factor of 0.35 kg CO2/kWh (aside from the increased projections of future electricity demands mentioned in the thesis) regarding the fluctuations seen at an instantaneous rate (hourly, minutes, or seconds on most public data sites) due to changes in supply and demand causing the renewables share to fluctuate from anywhere between 0% to 50% of the grid energy mix, and thus causing significant CO2 emission fluctuations throughout the day?
  2. Could you include the projection of increasing EV use in the Czech Republic into the assumed 6,340 charging sessions per year to better calculate the net profits and total power consumption/delivery?
Points proposed by reviewer: 86

Grade proposed by reviewer: B

Responsibility: Mgr. et Mgr. Hana Odstrčilová