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Master's Thesis
Author of thesis: Hasan Barkin Nalbantoglu
Acad. year: 2025/2026
Supervisor: Ing. Michael Böhm, Ph.D.
Reviewer: Ing. Kateřina Fridrichová, Ph.D.
This thesis presents a GT-SUITE simulation study of a hydrogen fuel cell city bus in a driving cycle. The main objective is to create a complete simulation model which includes the fuel cell system, hydrogen storage, DC/DC converter, high-voltage battery, inverter-motor unit, braking system, cooling circuit, driver block and vehicle body model. The model is developed by combining a vehicle/truck powertrain template with a fuel cell system template. The Solaris Urbino 12 hydrogen bus is selected as the reference vehicle. The simulation focuses on transient operation in an urban driving cycle. Since the Braunschweig city bus cycle was not available in the selected GT-SUITE cycle library, the CHTC-B cycle is used as the main urban bus driving cycle. VECTO Heavy Urban is considered as a secondary comparison case. The baseline model is first used to check vehicle speed tracking, fuel cell power, battery state of charge and hydrogen consumption. After that, selected fuel cell stack parameters are optimized. The optimization study includes number of cells, membrane thickness, active surface area, gas diffusion layer thickness, anode and cathode stoichiometry, and channel height. The battery and electric motor are not fully re-designed because detailed public manufacturer maps are not available. Instead, their suitability is checked by battery SOC behaviour, regenerative braking behaviour and vehicle speed tracking. The optimized model reduces the simulated hydrogen consumption from about 13.3 kg/100 km to about 6.70 kg/100 km under the CHTC-B cycle. The battery SOC remains close to its initial value, so the improvement is not caused by extra battery discharge. A rated-power check is also carried out. In this check, the fuel cell electrical power reaches about 70 kW and the current density increases to about 0.32–0.33 A/cm². This shows that the optimized model can reach the nominal fuel cell power while still operating at relatively low current density. Therefore, the final stack configuration represents a simulation-based optimized case rather than a directly validated commercial stack design.
Fuel cell city bus, PEMFC, GT-SUITE, CHTC-B cycle, VECTO, hydrogen consumption, fuel cell stack optimization
Date of defence
17.06.2026
Result of the defence
Defended (thesis was successfully defended)
Grading
E
Process of defence
The student presented the committee with the progress of the work, the results and conclusions of the thesis, and answered the reviewer's questions. The committee returned to the reviewer's first question and asked for the reasoning behind the choice of those particular boundary values, which the student explained to the committee. Doc. Lízal asked the student to describe the optimisation process in detail. The student explained that the optimisation had been carried out in the GT-SUITE software. Doc. Lízal asked what equations the software uses and whether the student understood what happens inside the software rather than merely changing the input and obtaining the output. Doc. Jan refined the question further, asking about the physical background of the optimisation. The student had only changed inputs and obtained outputs, without addressing what happens internally or the underlying physics. Doc. Charvát returned to the optimisation and added that the student should be familiar with the physical principles of the optimisation. Doc. Jan then asked about the optimal voltage on the cell, which the student clarified. When asked how the voltage changes with a change in the number of cells, the student was unable to answer. Prof. Novotný asked about the software and how many parameters there are to be changed within it. The student responded that he had changed approximately 100. Prof. Novotný asked whether the student had varied those parameters only within the range of the template, or whether he had carried out some review of the values to confirm that they were physically meaningful. The student preferred not to go beyond the given ranges.
Language of thesis
English
Faculty
Fakulta strojního inženýrství
Department
Institute of Automotive Engineering
Study programme
Mechanical Engineering (N-ENG-A)
Composition of Committee
doc. Ing. Pavel Charvát, Ph.D. (předseda) prof. Ing. Pavel Novotný, Ph.D. (místopředseda) doc. Ing. František Lízal, Ph.D. (člen) doc. Ing. Vít Jan, Ph.D. (člen) doc. Ing. Jiří Šremr, Ph.D. (člen) doc. Ing. Pavel Rudolf, Ph.D. (člen)
Supervisor’s reportIng. Michael Böhm, Ph.D.
Grade proposed by supervisor: C
Reviewer’s reportIng. Kateřina Fridrichová, Ph.D.
Grade proposed by reviewer: C
Responsibility: Mgr. et Mgr. Hana Odstrčilová