Přístupnostní navigace
E-application
Search Search Close
Doctoral Thesis
Author of thesis: Ing. Šimon Skurka, Ph.D.
Acad. year: 2025/2026
Supervisor: prof. Ing. Martin Hartl, Ph.D.
Reviewers: Dr. Martin Evans, Assoc. Prof. Angelo Mazzù, PhD
Top-of-rail products are used for friction modification on the railhead. Over the past three decades, intensive research has shown that they can reduce operational costs and extend the service life of wheels and rails by mitigating wear and rolling contact fatigue. Most of this research, however, has been performed under clean laboratory conditions. In reality, the wheel–rail interface is an open system in which various contaminants are always present, and conditions may change even between passing axles of the same vehicle. It is therefore reasonable to expect that these contaminants also affect the performance of top-of-rail products. For this reason, this PhD thesis investigates how contamination influences friction modification in the wheel–rail contact. The experimental work combines friction measurements performed on a laboratory tribometer with rolling contact fatigue tests on a twin-disc machine. A climate chamber was used to simulate humid environments and to form oxide layers, while a humidifier unit and a peristaltic pump reproduced contamination modes such as dew or precipitation. Specimens were prepared as metallographic cross-sections, and scanning electron microscopy was used to evaluate crack morphology under the different test conditions. The results showed that contamination has a strong effect on top-of-rail products. For waterbased products, light moisture prolonged their effect, whereas larger amounts of water washed them away and ended their effect on friction, wear and rolling contact fatigue. Oil-based products behaved differently: water greatly amplified their lubricating effect, causing extremely low friction, suppressed wear and caused rapid liquid-assisted crack growth. Oxides had only a small influence on friction, but oxidation contributed to material weakening and had an unexpected effect on cracks, as it caused oxygen-assisted propagation. These findings underline the importance of considering environmental conditions when optimising friction-modification strategies and provide insights into the mechanisms governing product behaviour under real operating conditions. In addition, a new benchmarking methodology for assessing the performance of top-of-rail products was proposed, offering a standardised and reliable approach for laboratory testing.
Top-of-Rail Products, Wheel–Rail Adhesion, Rolling Contact Fatigue, Water, Contamination, Iron Oxides
Date of defence
18.06.2026
Result of the defence
Defended (thesis was successfully defended)
Process of defence
The dissertation meets the requirements arising from Section 47 of Act No. 111/1998 Coll., on Higher Educations Institutions and on Amendments and Supplements to Other Acts, and from Article 40 of the Study and Examination Regulations of BUT. It contains original results published, among others, in four articles in an impact-factor journal.
Language of thesis
English
Faculty
Fakulta strojního inženýrství
Department
Institute of Machine and Industrial Design
Study programme
Design and Process Engineering (D-KPI-P)
Composition of Committee
doc. Ing. Daniel Koutný, Ph.D. (předseda) doc. Ing. David Nečas, Ph.D. (místopředseda) doc. Ing. Milan Klapka, Ph.D. (člen) Dr. Martin Evans (člen) Assoc. Prof. Angelo Mazzù, PhD (člen)
Supervisor’s reportprof. Ing. Martin Hartl, Ph.D.
Reviewer’s reportDr. Martin Evans
Reviewer’s reportAssoc. Prof. Angelo Mazzù, PhD
Responsibility: Mgr. et Mgr. Hana Odstrčilová