Master's Thesis

Treatment of Ammonia-Containing Industrial Wastewater Using Air Stripping: Insights from a Pilot-Scale Study

Final Thesis 1.64 MB

Author of thesis: Rachel O’Shea

Acad. year: 2025/2026

Supervisor: Mgr. Martina Repková, Ph.D.

Reviewer: Ing. Marek Holba, Ph.D.

Abstract:

This pilot-scale study evaluates the technical performance and economic viability of an integrated ammonia stripping and condensation process for treatment and resource recovery from industrial nickel-plating wastewater within the HydroNet project. The objective was to achieve effluent ammonium concentrations below 1,000 mg/L suitable for municipal discharge while recovering a 10–25 wt% ammonium hydroxide product for the hydrogen market. Although targets were not fully reached (1,700 mg/L and 8.08 wt%), the results indicate that both are technically achievable under optimized operating conditions, particularly through improved stripping and condensation performance and extended treatment duration. The process proved economically profitable under pilot-scale conditions, in particular under the HydroNet funding scheme. Despite a limited dataset (N=10), the study provides valuable pilot-scale insight, bridging laboratory research and industrial implementation. It highlights the strong coupling between stripping performance and condensation efficiency, and demonstrates the need for real-world pilot-scale data for reliable process scale-up.

Keywords:

Air Stripping, Ammonia-Rich Wastewater, Ammonium Hydroxide, Circular Economy, Condensation Performance, Downstream Treatment, HydroNet, Industrial Wastewater Treatment, Nickel-Plating Wastewater, Pilot-Scale Study, Process Optimization, Recovery, Removal, Stripping Performance, ZEA

Date of defence

29.05.2026

Result of the defence

Defended (thesis was successfully defended)

znamkaAznamka

Grading

A

Process of defence

The student presented her thesis, its content and results. Afterwards, the supervisor’s and opponent’s opinions were read and questions were answered. Other members of the committee joined the discussion with the following questions. Prof. J. Krajčovič Assoc. Prof. M. Vašinová Galiová – What was the ICP-OES used for? Assoc. Prof. R. Komendová Assoc. Prof. H. Zlámalová Gargošová Dr. J. Másilko – Witch temperature was used for the stripping in your work? What was the capacity? Assoc. Prof. P. Krystyník – Do you know a process that would be applicable to the concentration levels used in your work? Assoc. Prof. T. Rozsypal The student addressed all supplementary questions posed by the members of the Commission during the discussion. She demonstrated an excellent understanding of the topic and a strong orientation within the subject matter. Following the discussion, the thesis was evaluated. The student proved not only outstanding professional knowledge but also the capability to independently present and defend her results.

Language of thesis

English

Faculty

Department

Study programme

Environmental Sciences and Engineering (NPAP_ENVI)

Composition of Committee

doc. Mgr. Renata Komendová, Ph.D. (člen)
doc. MVDr. Helena Zlámalová Gargošová, Ph.D. (člen)
Ing. Jiří Másilko, Ph.D. (člen)
doc. Ing. Pavel Krystyník, Ph.D. (člen)
doc. Ing. Tomáš Rozsypal, Ph.D. (člen)
prof. Ing. Jozef Krajčovič, Ph.D. (předseda)
doc. Mgr. Michaela Vašinová Galiová, Ph.D. (místopředseda)

Supervisor’s report
Mgr. Martina Repková, Ph.D.

The submitted diploma thesis by Rachel O'Shea addresses a highly relevant and complex topic within the field of environmental engineering and circular economy: the removal and recovery of ammonia from industrial nickel-plating wastewater.
The experimental part was conducted in Germany, specifically at the ZEA facility of LOBBE Umweltservice GmbH & Co. KG, utilizing a pilot plant engineered by Graforce GmbH as part of the HydroNet research project.
I would like to emphasize that, although the practical and experimental parts of the thesis were carried out in Germany, the student regularly consulted with me regarding her approach, methodology, and results.
From a scientific and engineering perspective, Rachel addressed a major research gap by testing a pilot-scale system on real, highly concentrated industrial wastewater containing heavy metals, rather than just conducting simple laboratory tests
The methodology is solid, consisting of ten experimental trials that progressed from initial setups to optimized conditions.  The main goals were to lower the effluent ammonium concentration below 1,000 mg/L  and to recover a 10–25 wt% ammonium hydroxide product . Although she did not fully reach these strict targets in the given timeframe—achieving 1,700 mg/L and 8.08 wt%—her engineering analysis was excellent. She correctly identified the strong link between stripping and condensation efficiencies, and used kinetic extrapolation and mass balances to prove that the targets are technically possible with adjusted settings.
In addition, the thesis includes a thorough economic analysis demonstrating that scaling up this process is both profitable and feasible under real-world industrial conditions.
Formally, the diploma thesis is very well-written, with a comprehensive literature review and rigorous data evaluation.
The student demonstrated exceptional ability in conducting independent and comprehensive engineering research in a real-world setting, successfully bridging the gap between laboratory research and industrial applications.
Therefore, I strongly recommend this diploma thesis for defense and propose the overall grade of A (Excellent).
Evaluation criteria Grade
Splnění požadavků zadání A
Studium literatury a její zpracování A
Využití poznatků z literatury A
Kvalita zpracování výsledků A
Interpretace výsledků, jejich diskuse A
Závěry práce a jejich formulace A
Využívání konzultací při řešení práce A
Celkový přístup k řešení úkolů A

Grade proposed by supervisor: A

Reviewer’s report
Ing. Marek Holba, Ph.D.

This thesis is of a high academic standard. I would like to commend the structured organization of the extensively cited literature review section, which provides a very detailed treatment of the subject matter not only from a theoretical perspective but also from the perspective of pilot-plant testing of the unit. The results and conclusions of the thesis are presented clearly and critically and provide clear conclusions regarding a potential upgrade to an operational scale.
Evaluation criteria Grade
Splnění požadavků zadání A
Logické členění práce A
Kvalita zpracování výsledků A
Interpretace výsledků, jejich diskuse A
Využití literatury a její citace A
Úroveň jazykového zpracování A
Formální úroveň práce – celkový dojem A
Závěry práce a jejich formulace A
Topics for thesis defence:
  1. 1. As part of this thesis, hypotheses were formulated that the thesis aimed to test. Particularly regarding the first two hypotheses—which concerned the final ammonia concentration in the effluent and the concentration of the ammonium hydroxide product—it is not entirely clear on what basis these hypotheses were established. Why was this particular final ammonia concentration at the outlet of the pilot plant chosen, and what was the basis for the hypothesis used to determine the concentration range of the ammonium hydroxide product?

Grade proposed by reviewer: A

Responsibility: Mgr. et Mgr. Hana Odstrčilová