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Course detail
FSI-DPPAcad. year: 2026/2027
The course acquaints students with the possibilities of computer aid in various areas of manufacturing design, especially with the use of numerical simulation and finite element method (FEM) as a tool for analysis and optimization of technological processes. In the lectures, students are introduced to the nature of the use of computer aid and numerical simulations for solving stress-strain and temperature problems, which are closely related to the issues of forming and welding technologies. Exercises aim primarily at practical calculations and mastering the main principles of computational models creating. Therefore, students will gain a basic orientation in the field of numerical simulations and analyses using the finite element method.
Language of instruction
Number of ECTS credits
Mode of study
Guarantor
Department
Entry knowledge
Basic knowledge of engineering technology and basic computer skills.
Rules for evaluation and completion of the course
Conditions for awarding the course-unit credit are active participation in the class and elaboration of fractional tasks. The course is finalized with the graded course-unit credit. It is classificated by using the ECTS grading scale. Attendance in lectures is recommended. Attendance in exercises is compulsory. The attendance to the seminar is regularly checked and the participation in the lesson is recorded. In case, that the lesson does not possible to participate, the teacher may in justified cases set an additional assignment.
Aims
Aim of the course is to acquaint students with the basic possibilities of computer aid utilisation in technological processes and with basics of work in particular areas of this problematics. The students will have a view of what they can expect from computer aid results in practice. The course mainly aims to acquire the skills necessary to basic work with simulation software in these areas.
Students will be acquainted with theory as well as with the latest knowledge in the field of virtual manufacturing and numerical simulations. They will acquire necessary skills for formulation and solution of computational models in the areas of forming and welding.
Study aids
http://ust.fme.vutbr.cz/tvareni/studium/index.php?stranka=opory and E-learning
Prerequisites and corequisites
Basic literature
Recommended reading
Classification of course in study plans
specialization STG , 3 year of study, winter semester, compulsory
Lecture
Teacher / Lecturer
Syllabus
1. Introduction to simulation of manufacturing processes (introduction and possibilities of modeling manufacturing processes, theoretical modeling, virtual manufacturing, CAD/CAE/CAM manufacturing)
2. Possibilities of numerical simulation (principle and application of numerical simulation in technological processes)
3. Possibilities of numerical simulation (basic approaches to numerical modeling)
4. Fundamentals of the finite element method (introduction to FEM, basic principle, Lagrange/Euler formulation, basis function, basic FEM equations for solving strain-stress problems, possibilities of dimensionality and symmetry)
5. Description of geometry in FEM problems (basic stages in describing a geometric model; basic types of solid elements of the FEM network)
6. Material model in FEM (basic material models, description of elasticity, plasticity conditions, strengthening models, use of tensile testing)
7. Material model in FEM (description of anisotropy, use of compression testing, change of properties due to temperature and speeds)
8. Geometric model in FEM (description of geometry in FEM, division and description of mesh elements, linear vs. quadratic mesh elements, applications in FEM systems, Mesh quality, influence of number of elements on accuracy)
9. Contact problems in FEM (definition of contact in FEM, discretization and symmetry options, basic algorithm for solving contact problems, inclusion of friction in contact models)
10. Material failure in FEM (modeling of failure in numerical simulations, virtual failure models - limit formability diagram, physical failure models - influence of triaxiality)
11. Specifics of numerical simulations of surface forming (specifics in definition of mesh and material model; monitored quantities and their evaluation)
12. Specifics of numerical simulations of solid forming (specifics in definition of mesh and material model; monitored quantities and their evaluation)
13. Examples of numerical modeling (examples of using various software)
Computer-assisted exercise
1. Introduction to selected software for forming simulation
2. Solving of specified forming problem in the simulation software
3. Solving of specified forming problem in the simulation software
4. Solving of specified forming problem in the simulation software
5. Solving of specified forming problem in the simulation software
6. Solving of specified forming problem in the simulation software
7. Solving of specified forming problem in the simulation software
8. Solving of specified forming problem in the simulation software
9. Assignment and solving of the project
10. Solving of the given project
11. Solving of the given project
12. Submission of the project
13. Written test, graded course-unit credit