Course detail

Mechanical equipment

FAST-BW03Acad. year: 2013/2014

Importance, application and utilization of machinery in the production of building materials. Introduction in basic technical materials used with building machines and machinery. Description of machine and machinery from mining, transportation, resource material treatment though homogenisation and mixing procedures up to the final treatment, in particular incl. transport options. Division of raw material technology lines according to the type of the linked production.
Description of machines for raw material processing, production of mortar materials, rough and fine ceramics, light building materials, concrete products – application in automated production. Basic parameters, data important for operation and technology function of machines, basic structures, operation and maintenance. Type series of machines and equipment. Optimisation of technology processes by using of the latest mechanical, hydraulic, pneumatic and electronic components. Environmental impacts in production facilities and their environment.
Theoretical parts of the subject present calculations of the machine and machine parts performance necessary for real applications, incl. calculations for optimum operational-technology as well as economic application. Stress is laid on automation and application of robotics in the production of building materials. Reduction of power demands of the production incl. methods for relevant calculations.
The objective of the subject – making acquainted with the principles of mechanical engineering, basic machine groups and components. Especially with machines for earth works, machines for transportation and assembly, machines for concrete and masonry works, machines for technology lines of individual production applications.

Language of instruction

Czech

Number of ECTS credits

Mode of study

Not applicable.

Guarantor

Ing. Svatava Henková, CSc.

Department

Institute of Technology, Mechanisation and Construction Management (TST)

Learning outcomes of the course unit

Providing the students with complete overview of function, principle and application of machinery and equipment in production of building materials. Individual machines from rocks mining, transportation, treatment, homogenisation up to transportation of raw materials into the plant itself are described. The subject deals with all machines for raw material processing in the production of mortars, raw ceramics, light building materials, concrete goods. The stress is laid on automation and robotics application in production of building materials.The students will master the objective of the course, function description of the main machines and equipment at production of structural materials. Machines and equipment for mining, crushing, sorting and homogenisation are included. More detailed information will be provided to drilling machines, loading equipment and machines for soil transfer.

Prerequisites

Basic knowledge of Fundamentals of mechanical engineering, and Technology of building materials production.

Co-requisites

Not applicable.

Planned learning activities and teaching methods

The course is taught through lectures, practical classes and self-study assignments. Attendance at lectures is optional, but attendance at classes is compulsory.

Assesment methods and criteria linked to learning outcomes

For successful completion of the course, besides leaving surrender 3 protocols to meet the conditions of a written test, prepare a proposal equipment sets for a given technologi and present work. Oral performance.

Course curriculum

1. Basic technical materials. Metal and non-metal materials. Steels. Non-ferrous metals. Mechanical drawings – reading and generation.
2. Power generating machines. Pneumatic and hydraulic machines. Fans. Pumps. Compressors. Pressure vessels. Air-heating sets. Steam generators. Electric control station.
3. Driving units of building machines. Petrol and diesel engines. Special engines. Main motor parts. Fuel system. Greasing and cooling.
4. Gears – types and workmanship. Couplings. Gears. Substructures. Frames. Machine axles. Brake sets. Machine control.
5. Machines for earth works. Excavators with cycle and continuous operation. Special excavators. Shovel loaders.
6. Dozers. Rippers. Scrapers. Graders. Universal loaders. Tractor rippers.
7. Drilling machines and drilling rigs. Types of drilling equipment. Accessories. Chippers.
8. Transportation of rocks. Conveyor belts. Screw, bucket and vibrating conveyors. Compressed-air haulage. Sampling equipment for average samples. Cableways. Interplant handling. Motor-driven transport barrows. Railway transportation. Truck transport. Tow vehicles.
9. Rock treatment machines. Crushers. Mills. Sorters. Washers. Dryers.
10. Deposition and transportation of bulk materials. Magazines. Silos. Closures. Feeders. Dosers. Weights. Compressed-air and hydraulic haulage. Filters.
11. Mixers – cyclic and continuous. Central concrete mixing plants. Mobile concrete mixing plants. Machines fro cyclic or continual haulage of concrete mixtures. Concrete mixture compacting equipment. Vibration technology. Machines and equipment for preparation of reinforcement. Welding technology·
12. Overhead conveyance, portal, cantilever gantry, tower and mobile cranes. Derrics. Lifts. Stackers. Fork-lift trucks. Assembly and construction platforms. Special handling devices. Scaffolding technology. Handing trucks and devices.
13. Construction machines control and operation systems incl. automated. Electronics. Laser systems. Ergonomy of construction machines. Environmental impacts of construction machines.

Work placements

Not applicable.

Aims

· Providing the students with complete overview of function, principle and application of machinery and equipment in production of building materials. Individual machines from rocks mining, transportation, treatment, homogenisation up to transportation of raw materials into the plant itself are described. The subject deals with all machines for raw material processing in the production of mortars, raw ceramics, light building materials, concrete goods. The stress is laid on automation and robotics application in production of building materials.

Specification of controlled education, way of implementation and compensation for absences

Extent and forms are specified by guarantor’s regulation updated for every academic year.

Recommended optional programme components

Not applicable.

Prerequisites and corequisites

Not applicable.

Basic literature

CAPUZZI, Q.: Modern technology and machinery for merble quarrying. Beneti macchine s.r.I., Carrara Italy,, 1992.
GRISWOLD, J.: Fuels, Combustion and Furnaces. New York, Mc Graw-Hill Book Co., 1992.
Gross, V: Strojní zařízení výroben stavebních hmot. SNTL Praha, 1965.
Hlaváček, P.:: Stavební stroje, skripta. VUT FAST Brno, 1995.
Jeřábek, K., Helebrant, F., Jurman, J., Voštová, V.: Stroje pro zemní práce - silniční stroje. VŠB-TU Ostrava, 1995.
Maršál P.: Stavební stroje. VUT Brno, 2004.
PETERSON, E.: Frequency detection and speech formants. London, 1985.
Prokeš, J.:: Strojní zařízení, skripta. VUT Brno, 1990.
Slivka, V. a kol.:: Těžba a úprava silikátových surovin. Silikátový svaz Ostrava, 2002.
STACK, B.: Encyclopaedia of Tunneling, Minning and Drilling Equipment. Muden Publishing Company, Hobart, Australia,, 1995.
TAGGART, A.: Handbook of Mineral Dressing. New York, 1968.
Trávníček, F.:: Strojní zařízení II, skripta. VUT FAST Brno,, 1980.
Trávníček F.: Strojnictví a elektrotechnika, skripta. VUT FAST Brno,, 1989.
Vaněk, A: Moderní strojní technika a technologie zemních prací. Academia Praha, 2003.
Vaněk A.: Moderní strojní technika a technologie zemních prací. Academie Praha, 2003.
Vaněk, A.:: Přehled světové techniky. Stroje pro stavebnictví. D tisk Praha,, 2001.
Vaněk, A.: Stavební stroje a mechanizmy. ČVUT Praha, 1990.

Recommended reading

Caterpillar Performance Handbook. 2003.
IRESON, W. G.: Reliability Handbook. New York, Mc Graw-Hill Book Co., 1986.

Classification of course in study plans

  • Programme B-K-C-SI Bachelor's

    branch M , 3 year of study, summer semester, compulsory

  • Programme B-P-C-SI Bachelor's

    branch M , 3 year of study, summer semester, compulsory

  • Programme B-P-E-SI Bachelor's

    branch M , 3 year of study, summer semester, compulsory

Type of course unit

 

Lecture

26 hod., optionally

Teacher / Lecturer

Ing. Svatava Henková, CSc.

Syllabus

1. Basic technical materials. Metal and non-metal materials. Steels. Non-ferrous metals. Mechanical drawings – reading and generation.
2. Power generating machines. Pneumatic and hydraulic machines. Fans. Pumps. Compressors. Pressure vessels. Air-heating sets. Steam generators. Electric control station.
3. Driving units of building machines. Petrol and diesel engines. Special engines. Main motor parts. Fuel system. Greasing and cooling.
4. Gears – types and workmanship. Couplings. Gears. Substructures. Frames. Machine axles. Brake sets. Machine control.
5. Machines for earth works. Excavators with cycle and continuous operation. Special excavators. Shovel loaders.
6. Dozers. Rippers. Scrapers. Graders. Universal loaders. Tractor rippers.
7. Drilling machines and drilling rigs. Types of drilling equipment. Accessories. Chippers.
8. Transportation of rocks. Conveyor belts. Screw, bucket and vibrating conveyors. Compressed-air haulage. Sampling equipment for average samples. Cableways. Interplant handling. Motor-driven transport barrows. Railway transportation. Truck transport. Tow vehicles.
9. Rock treatment machines. Crushers. Mills. Sorters. Washers. Dryers.
10. Deposition and transportation of bulk materials. Magazines. Silos. Closures. Feeders. Dosers. Weights. Compressed-air and hydraulic haulage. Filters.
11. Mixers – cyclic and continuous. Central concrete mixing plants. Mobile concrete mixing plants. Machines fro cyclic or continual haulage of concrete mixtures. Concrete mixture compacting equipment. Vibration technology. Machines and equipment for preparation of reinforcement. Welding technology·
12. Overhead conveyance, portal, cantilever gantry, tower and mobile cranes. Derrics. Lifts. Stackers. Fork-lift trucks. Assembly and construction platforms. Special handling devices. Scaffolding technology. Handing trucks and devices.
13. Construction machines control and operation systems incl. automated. Electronics. Laser systems. Ergonomy of construction machines. Environmental impacts of construction machines.

Exercise

26 hod., compulsory

Teacher / Lecturer

Ing. Svatava Henková, CSc.

Syllabus

Week 1: Acquainting students with the subject and requirements. Individual assignment of the machine for the creation of the multimedia presentation.
Week 2: Assignment of task 1 - Dozers performance, consultations.
Week 3: Assignment of task 2 - Loaders performance, consultations.
Week 4: Assignment of task 3 – Excavators performance, consultations.
Week 5: Assignment of task 4 – Machinery set design for earthworks, consultations.
Week 6: Excursion – Manufacture of refractory materials.
Week 7: Assignment of task 5 – Machinery set design for removal of materials, consultations.
Week 8: Multimedia presentations of students.
Week 9: Excursion – Production of concrete mixtures.
Week 10: Multimedia presentations of students.
Week 11: Excursion – Stone extraction – quarry.
Week 12: Multimedia presentations of students.
Week 13: Test, submission of assignments.