Course detail
Process automation
FEKT-LAUPAcad. year: 2012/2013
Tutorials:
Introduction to design automation systems.
Control and visualization system SCADA (InTouch)
Batch Programming of batch-type processes in the Standard S88
MES production management system
Example of a steam heat exchanger station
Mathematical modeling of complex technological units
Selected problems of practical use of regulators
Identification of features of industrial equipments
Case study for power station design
The issue of interference and noise immunity. Examples of typical sensors connected to the PLC and IPC
Safety control systems. Standard 61508 Functional safety of E / E / EP
Laboratory exercises:
Repeat on the fundamentals of programming SIMATIC PLC (hardware configuration, the extension of analog signals (temperature)
Training InTouch application - using the simulated process of filling, heating and emptying the tank
The program to control the temperature in the tank. It will include a PLC program to simulate the process function of the tank and the PLC program control for the filling, heat and emptying the tank. All made in STL language. Control and vizualisation from InTouch system
BATCH programming system on a PC. In this system will be programmed process control functions filling, heating and emptying the tank from the previous task. The simulation function remains in the PLC program. As the BATCH system a module BATCH from the COMES system will be used . Vizualisation data from the project "filling, heating and emptying the tank" in MES (COMES)
Language of instruction
Number of ECTS credits
Mode of study
Guarantor
Learning outcomes of the course unit
Prerequisites
Co-requisites
Planned learning activities and teaching methods
Assesment methods and criteria linked to learning outcomes
70 points from examination
Course curriculum
•Introduction to design automation systems.
•Batch Programming of batch-type processes in the Standard S88. MES production management system
•Design of temperature systems. Example of a steam heat exchanger station
•Mathematical modeling of complex technological units. Selected problems of practical use of regulators. Identification of features of industrial equipments. Case study for power station design
•The issue of interference and noise immunity. Examples of typical sensors connected to the PLC and IPC
Laboratory exercises:
Repeat on the fundamentals of programming SIMATIC PLC (hardware configuration, the extension of analog signals (temperature)
Training InTouch application - using the simulated process of filling, heating and emptying the tank
The program to control the temperature in the tank. It will include a PLC program to simulate the process function of the tank and the PLC program control for the filling, heat and emptying the tank. All made in STL language. Control and vizualisation from InTouch system
BATCH programming system on a PC. In this system will be programmed process control functions filling, heating and emptying the tank from the previous task. The simulation function remains in the PLC program. As the BATCH system a module BATCH from the COMES system will be used . Vizualisation data from the project "filling, heating and emptying the tank" in MES (COMES)
Work placements
Aims
Specification of controlled education, way of implementation and compensation for absences
Recommended optional programme components
Prerequisites and corequisites
Basic literature
Recommended reading
Classification of course in study plans
Type of course unit
Lecture
Teacher / Lecturer
Syllabus
2. Project phases, models of design live cycle. Design conventions, case study of heat exchanger station design
3. Mathematic modelling of large automated systems. Quantitative and qualitative modelling. Project of an electrical power plant. A case study.
4. Project of food industry processes.
5. Functional safety of E-E-PE systems. Standard IEC 61508. Example of a safety a high avaliable PLC..
Laboratory exercise
Teacher / Lecturer
Syllabus
1. Measurement and execution of analogue signals in PLC, WinCC - screen for temperature control in a tank
2. HW configuration for PLC control of a dairy plant. Offer for PLC control system of a dairy plant