Course detail

Process automation

FEKT-LAUPAcad. year: 2012/2013

Tutorials:
Introduction to design automation systems.
Control and visualization system SCADA (InTouch)
Batch Programming of batch-type processes in the Standard S88
MES production management system
Example of a steam heat exchanger station
Mathematical modeling of complex technological units
Selected problems of practical use of regulators
Identification of features of industrial equipments
Case study for power station design
The issue of interference and noise immunity. Examples of typical sensors connected to the PLC and IPC
Safety control systems. Standard 61508 Functional safety of E / E / EP

Laboratory exercises:
Repeat on the fundamentals of programming SIMATIC PLC (hardware configuration, the extension of analog signals (temperature)
Training InTouch application - using the simulated process of filling, heating and emptying the tank
The program to control the temperature in the tank. It will include a PLC program to simulate the process function of the tank and the PLC program control for the filling, heat and emptying the tank. All made in STL language. Control and vizualisation from InTouch system
BATCH programming system on a PC. In this system will be programmed process control functions filling, heating and emptying the tank from the previous task. The simulation function remains in the PLC program. As the BATCH system a module BATCH from the COMES system will be used . Vizualisation data from the project "filling, heating and emptying the tank" in MES (COMES)

Language of instruction

Czech

Number of ECTS credits

6

Mode of study

Not applicable.

Guarantor

prof. Ing. František Zezulka, CSc.

Department

Department of Control and Instrumentation (UAMT)

Learning outcomes of the course unit

Knowledge of automation system design with attention to real time (RT) systems. Knowledge of measurement devices and systems design.

Prerequisites

The subject knowledge on the Bachelor´s degree level is requested.

Co-requisites

Not applicable.

Planned learning activities and teaching methods

Teaching methods depend on the type of course unit as specified in the article 7 of BUT Rules for Studies and Examinations.

Assesment methods and criteria linked to learning outcomes

30 points from laboratories
70 points from examination

Course curriculum

Lectures:
•Introduction to design automation systems.
•Batch Programming of batch-type processes in the Standard S88. MES production management system
•Design of temperature systems. Example of a steam heat exchanger station
•Mathematical modeling of complex technological units. Selected problems of practical use of regulators. Identification of features of industrial equipments. Case study for power station design
•The issue of interference and noise immunity. Examples of typical sensors connected to the PLC and IPC

Laboratory exercises:
Repeat on the fundamentals of programming SIMATIC PLC (hardware configuration, the extension of analog signals (temperature)
Training InTouch application - using the simulated process of filling, heating and emptying the tank
The program to control the temperature in the tank. It will include a PLC program to simulate the process function of the tank and the PLC program control for the filling, heat and emptying the tank. All made in STL language. Control and vizualisation from InTouch system
BATCH programming system on a PC. In this system will be programmed process control functions filling, heating and emptying the tank from the previous task. The simulation function remains in the PLC program. As the BATCH system a module BATCH from the COMES system will be used . Vizualisation data from the project "filling, heating and emptying the tank" in MES (COMES)

Work placements

Not applicable.

Aims

The aim of the subject is to introduce the students to large process automation problems. Students will be introduced into the automation system design, safe standards, design standards and design procedures by design of control systems. The subject contains also computer aided design of control systems. One part of the subject is excursions into technological processes. Laboratories deal with PC oriented DCS and noise immunity. The last part of the subject deals with methods of sensor connection and teh Functional safety standard IEC 61508.

Specification of controlled education, way of implementation and compensation for absences

lab works, project

Recommended optional programme components

Not applicable.

Prerequisites and corequisites

Not applicable.

Basic literature

Not applicable.

Recommended reading

Not applicable.

Classification of course in study plans

  • Programme EEKR-ML Master's

    branch ML-KAM , 2. year of study, winter semester, compulsory

  • Programme EEKR-ML1 Master's

    branch ML1-KAM , 2. year of study, winter semester, compulsory

  • Programme EEKR-CZV lifelong learning

    branch ET-CZV , 1. year of study, winter semester, compulsory

Type of course unit

 

Lecture

26 hours, optionally

Teacher / Lecturer

prof. Ing. František Zezulka, CSc.

Syllabus

1. Introduction into design of automation systems
2. Project phases, models of design live cycle. Design conventions, case study of heat exchanger station design
3. Mathematic modelling of large automated systems. Quantitative and qualitative modelling. Project of an electrical power plant. A case study.
4. Project of food industry processes.
5. Functional safety of E-E-PE systems. Standard IEC 61508. Example of a safety a high avaliable PLC..



Laboratory exercise

39 hours, compulsory

Teacher / Lecturer

Ing. Jan Pásek, CSc.

Syllabus

Laboratory training:
1. Measurement and execution of analogue signals in PLC, WinCC - screen for temperature control in a tank
2. HW configuration for PLC control of a dairy plant. Offer for PLC control system of a dairy plant