Extremely Low-Stress Triaxiality Tests in Calibration of Fracture Models in Metal-Cutting Simulation

Extremely Low-Stress Triaxiality Tests in Calibration of Fracture Models in Metal-Cutting Simulation

WoS Article

The cutting process is now combined with machining, milling, or drilling as one of the widespread manufacturing operations. It is used across various fields of engineering. From an economical point of view, it is desirable to maintain the process in the most effective way in terms of the fracture surface quality or minimizing the burr. It is not possible to manage this experimentally in mass production. Therefore, it is convenient to use numerical computation. To include the crack initiation and propagation in the computations, it is necessary to implement a suitable ductile fracture criterion. Uncoupled ductile fracture models need to be calibrated first from fracture tests when the test selection is crucial. In the present article, there were selected widespread uncoupled ductile fracture models calibrated with, among others, an extremely low-stress triaxiality test realized through the compression of a cylinder with a specific recess. The whole experimental program together with the cutting process experiment were carried out on AISI 1045 carbon steel. After the fracture models were calibrated and the cutting process was simulated with their use, fracture surfaces and force responses from computations were compared with those experimentally obtained and concluding remarks were made.

The cutting process is now combined with machining, milling, or drilling as one of the widespread manufacturing operations. It is used across various fields of engineering. From an economical point of view, it is desirable to maintain the process in the most effective way in terms of the fracture surface quality or minimizing the burr. It is not possible to manage this experimentally in mass production. Therefore, it is convenient to use numerical computation. To include the crack initiation and propagation in the computations, it is necessary to implement a suitable ductile fracture criterion. Uncoupled ductile fracture models need to be calibrated first from fracture tests when the test selection is crucial. In the present article, there were selected widespread uncoupled ductile fracture models calibrated with, among others, an extremely low-stress triaxiality test realized through the compression of a cylinder with a specific recess. The whole experimental program together with the cutting process experiment were carried out on AISI 1045 carbon steel. After the fracture models were calibrated and the cutting process was simulated with their use, fracture surfaces and force responses from computations were compared with those experimentally obtained and concluding remarks were made.

Stress triaxiality; fracture model; cutting process; carbon steel

Stress triaxiality; fracture model; cutting process; carbon steel

ŠEBEK, F.; KUBÍK, P.; PETRUŠKA, J.; HŮLKA, J.

2017

27.09.2016

1073-5623

METALLURGICAL AND MATERIALS TRANSACTIONS A-PHYSICAL METALLURGY AND MATERIALS SCIENCE

47

11

United States of America

5302

5312

11

http://hdl.handle.net/