Publication result detail

Possibilities of reducing the number of welds on rail vehicle doors

SIGMUND, M.; SPICHAL, J.

Original Title

Possibilities of reducing the number of welds on rail vehicle doors

English Title

Possibilities of reducing the number of welds on rail vehicle doors

Type

WoS Article

Original Abstract

The paper developed methods that can be employed to reduce the number of welds on a specific rail-vehicle frame door welded from the EN AW 6060 aluminum alloy profiles thermally processed into the T66 state. The profiles were welded by the GTAW method using an S Al 5087 (AlMg4,5MnZr) wire as the filler material. Tensile tests were performed on the supplied samples after welding to check the mechanical properties required. The resulting tensile test data were subsequently used as boundary values for a new design of the door frame having fewer welds. A FEM simulation was carried out using the Virtual Performance Solution software with PAM-Crash extension. The study's biggest achievement was reducing two welds on a real frame door without changing door frame stability. In view of saving welding and producing time and finance by reducing the number of loaded welds. In conclusion, this designed variant is evaluated and tested.

English abstract

The paper developed methods that can be employed to reduce the number of welds on a specific rail-vehicle frame door welded from the EN AW 6060 aluminum alloy profiles thermally processed into the T66 state. The profiles were welded by the GTAW method using an S Al 5087 (AlMg4,5MnZr) wire as the filler material. Tensile tests were performed on the supplied samples after welding to check the mechanical properties required. The resulting tensile test data were subsequently used as boundary values for a new design of the door frame having fewer welds. A FEM simulation was carried out using the Virtual Performance Solution software with PAM-Crash extension. The study's biggest achievement was reducing two welds on a real frame door without changing door frame stability. In view of saving welding and producing time and finance by reducing the number of loaded welds. In conclusion, this designed variant is evaluated and tested.

Keywords

Aluminium alloy EN AW 6060 T66, welding wire S AL 5087, GTAW, FEM, welding, frame door.

Key words in English

Aluminium alloy EN AW 6060 T66, welding wire S AL 5087, GTAW, FEM, welding, frame door.

Authors

SIGMUND, M.; SPICHAL, J.

RIV year

2023

Released

07.10.2022

Publisher

Nature Portfolio

Location

BERLIN

ISBN

2045-2322

Periodical

Scientific Reports

Volume

12

Number

1

State

United Kingdom of Great Britain and Northern Ireland

Pages from

1

Pages to

14

Pages count

14

URL

https://www.nature.com/articles/s41598-022-20837-w.pdf

Full text in the Digital Library

http://hdl.handle.net/11012/208673

BibTex

@article{BUT179489,
  author="SIGMUND, M. and SPICHAL, J.",
  title="Possibilities of reducing the number of welds on rail vehicle doors",
  journal="Scientific Reports",
  year="2022",
  volume="12",
  number="1",
  pages="1--14",
  doi="10.1038/s41598-022-20837-w",
  issn="2045-2322",
  url="https://www.nature.com/articles/s41598-022-20837-w.pdf"
}

Documents

s41598-022-20837-w