Course detail

Maintenance Quality/Reliability Management

FSI-XMSAcad. year: 2020/2021

The subject is focused on the most advanced knowledge in today’s reliability and quality management in maintenance. The emphasis is mainly put on reliability and quality management as well as maintenance and finance management, in addition to that the selected maintenance policy taking into account the economic point of view, maintenance performance and their evaluation using the operational reliability. The students will be also familiarized with new approaches, for example, application of outsourcing, insourcing and benchmarking in maintenance. Also, the claims in maintenance are discussed, and attention to maintenance focused on failure-free operation and complex productive maintenance is devoted. The risk management in maintenance and the human factor in maintenance are analyzed. The computer support of maintenance management is also discussed. The lectures are completed with seminars in which the most important issues are practised on the examples from industrial practice. The discussions are opened to results and conclusions in seminars.

Language of instruction

Czech

Number of ECTS credits

5

Guarantor

doc. Ing. Róbert Jankových, CSc.

Department

Institute of Production Machines, Systems and Robotics (ÚVSSR)

Learning outcomes of the course unit

A student acquires comprehensive and complex theoretical knowledge of maintenance quality/reliability management which can apply in industrial mechanical/electrical engineering practice to solve different problems related to the aforementioned topics.

Prerequisites

Knowledge of mathematics and physics at a level of university study. Also, the knowledge of the aforementioned special field in a scope of the previous bachelor study and Reliability I and Service and Maintenance of Machines subject is expected.

Co-requisites

Not applicable.

Planned learning activities and teaching methods

The subject consists of lectures, seminars and seminars with computing technology. According to the possibility of teaching can be organized lectures for students by practitioners and excursions to companies focused on activities related to the course content.


Assesment methods and criteria linked to learning outcomes

The course consists of exercises and lectures. Exercise is completed by credit (awarded in the 13th week). To obtain it is required 100% participation in exercises and activity in exercises. Students will work out the individual work in the prescribed range and quality. Based on the quality of the work in the exercise, the student earns up to 30 points for the exam The work must be submitted in writing and checked and recognized by the teacher. The test is realized by a written test, the student can get up to 70 points from this test, while up to 30 points the student obtains from the exercises. Evaluation of the test result is given by the ECTS grading scale.

Course curriculum

Not applicable.

Work placements

Not applicable.

Aims

The objective of the subject is to acquire the knowledge of maintenance quality/reliability management. The subject partly follows similar subjects in the bachelor study (Quality, Reliability and Safety).

Specification of controlled education, way of implementation and compensation for absences

The lectures are governed in compliance with the methods and the grading criteria of the subject. In case of missed lectures, a spare programme after agreement with the lecturer will be agreed in reasonable cases for a student.

Recommended optional programme components

Not applicable.

Prerequisites and corequisites

Not applicable.

Basic literature

LEGÁT, V., POŠTA, J., JURČA, V., FLEGL, R. a HRNČÍŘ, P. Systémy managementu jakosti a spolehlivosti v údržbě. 1. vydání. Praha: Česká společnost pro jakost, 2007. 192 s. ISBN 978-80-02-01949-7. (CS)
LEGÁT, V. a kol. Management a inženýrství údržby. 2. vydání. Příbram: vydavatelství PROFESSIONAL PUBLISHING, 2016. 622 s. ISBN 987-80-7431-163-5. (CS)
GALAR, D., KUMAR, U. and SANDBORN, P. Maintenance Costs and Life Cycle Cost Analysis. Boca Raton: CRC Press, 2017. 1. vydání. 516 s. ISBN 9781498769556. (EN)

Recommended reading

NYMAN, D. and LEVITT, J. Maintenance Planning, Coordination and Scheduling. Industrial Press Inc., U.S. 2010. 300s. ISBN 978-0831134181. (EN)
HELEBRANT, F. Technická diagnostika a spolehlivost, IV. Provoz a údržba strojů. 1. vydání. Ostrava: VŠB – Technická univerzita Ostrava, 2008. 130 s. ISBN 978-80-248-1690-6. (CS)
SUMMERS, D. Quality Management. 2. edition. Prentice Hall. 2008. 592 p. ISBN-13: 978-0135005101. (EN)
RAHEJA, D. Design for Reliability (Quality and Reliability Engineering Series). 1. edition. Wiley. 2012. 336 p. ISBN-13: 978-0470486757. (EN)
RENYAN J. Introduction to Quality and Reliability Engineering. Springer (Springer Series in Reliability Engineering), 2015. 326 s. ISBN 3662472155. (EN)
BORRIS, S. Total Productive Maintenance (TPM). 1 vydání USA. McGraw-Hill Companies, 2006. 379 s. ISBN 0-07-158926-0. (EN)

Type of course unit

 

Lecture

26 hours, optionally

Teacher / Lecturer

doc. Ing. Róbert Jankových, CSc.

Syllabus

1. Maintenance. Preventive maintenance with pre-defined intervals, maintenance according to technical conditions - predictive, pro-active, and testing. Preventive maintenance optimization. System creation and management of preventive, predictive and pro-active maintenance.
2. Maintenance management and engineering – maintenance organization and management in a company (strategy, outsourcing, legislation, planning, schedule, material sources, spare parts, overhauls, and re-engineering), maintenance productivity assessment economics (finance, key indicators, benchmarking), maintenance quality management, (normalized management system, documentation and audit), environmental maintenance management.
3. Developmental phases of maintenance organization
4. Maintenance and quality management
5. Finance and maintenance management
6. Maintenance policy selection in compliance with economic criterion
7. Maintenance performance and its evaluation by means of operational reliability
8. Outsourcing and insourcing in maintenance, benchmarking in maintenance
9. Claims in maintenance
10. Maintenance focused on failure-free operation (RCM)
11. Complex productive maintenance (TPM)
12. Risk management in maintenance, human factor in maintenance
13. Computer support for maintenance management

Exercise

9 hours, compulsory

Teacher / Lecturer

doc. Ing. Róbert Jankových, CSc.

Syllabus

Tutorials: 9 x 1 lesson
1. Summary of basic principles from theory of reliability
2. Summary of basic principles from theory of maintenance
3. Maintenance and quality management
4. Finance and maintenance management
5. Maintenance performance
6. Maintenance focused on failure-free operation
7. Complex productive maintenance
8. Human factor in maintenance
9. Computing technology support of maintenance management, credit

Computer-assisted exercise

4 hours, compulsory

Teacher / Lecturer

doc. Ing. Róbert Jankových, CSc.

Syllabus

Computing technology support tutorial: 4 x 1 lesson
1. Basic principles from theory of reliability
2. Computing technology support in maintenance management
3. Maintenance management software (examples)
4. Analysis of special example from industrial practice